Abstract
US demand to grow 3.9% annually through 2011
US demand for materials used in the production of batteries and fuel cells
will rise 3.9 percent per year to $3.7 billion in 2011. Gains will be driven
by increasing production of high-performance battery products, especially
lithium and nickel metal hydride (Ni-MH) types, due to the enormous popularity
of high-drain portable electronic devices. Additionally, demand for fuel cell
materials will rise nearly fivefold from a small base, as fuel cell products
begin to enjoy commercial success. However, gains will be limited by a less
favorable outlook for more mature and outdated battery types, such as
lead-acid, zinc-carbon and nickelcadmium chemistries.
Metals to stay leading material in batteries, fuel cells
Metals will continue to be the leading material type in batteries and fuel
cells through 2011, accounting for about twothirds of demand. Metal prices
spiked during the 2001-2006 period, spurring strong value gains for metals in
batteries and fuel cells. However, advances through 2011 will be restrained by
an expected moderation in metal prices and sluggish demand in the sizeable
lead metal market. More rapid growth will be seen for polymers and
carbon/graphite materials, which are used in fast-growing lithium and Ni-MH
battery chemistries as well as fuel cells. Gains in demand for other materials
will also be strong, especially fumed silica and glass fibers used in
valve-regulated lead-acid batteries, as well as ceramics in solid oxide fuel
cells.
Study coverage
It presents historical demand data for 1996, 2001 and 2006, as well as
forecasts for 2011 and 2016 by material type (e.g., chemicals, polymers,
metals, carbon/graphite), function (e.g., active materials, current
collectors, containers, performance additives, catalysts, separators) and
application (primary batteries, secondary batteries, fuel cells).
The study also considers market environment factors, assesses industry
structure, evaluates market share data and profiles 37 leading industry
competitors including Doe Run Resources, DuPont, East Penn Manufacturing,
Exide Technologies, Falconbridge, Johnson-Matthey, RSR, Sanders Lead and
Thomas Steel Strip.
Table of Contents
INTRODUCTION
I. EXECUTIVE SUMMARY
II. MARKET ENVIRONMENT
- General
- Economic Environment
- Durable Goods Manufacturing Outlook
- Battery Industry Overview
- Primary Batteries
- Secondary Batteries
- Fuel Cell Industry Outlook
- Technology Trends
- Batteries
- Basic Technology
- Recent Developments
- Fuel Cells
- Basic Technology
- Fuel Cell Chemistries
- Battery & Fuel Cell Nanomaterials
- Environmental & Regulatory Issues
- Recycling
- Health & Safety
III. BATTERY & FUEL CELL MATERIALS OVERVIEW
- General
- Demand by Type
- Demand by Function
- Demand by Application
IV. BATTERY MATERIALS
- General
- Demand by Type
- Metals
- Lead
- Steel
- Zinc
- Other Metals
- Chemicals
- Metallic Chemicals
- Other Chemicals
- Polymers
- Polyolefins
- Fluoropolymers
- Other Polymers
- Carbon/Graphite
- Other Materials
- Silica
- Glass Fibers
- Ceramics
- All Other Materials
- Demand by Function
- Active Materials
- Current Collectors
- Containers
- Performance Additives
- Separators
- Electrolytes
- Other Functions
- Terminals
- Gaskets & Seals
- Catalysts
- All Other Functions
- Demand by Application
- Primary Batteries
- Alkaline
- Primary Lithium
- Zinc-Air
- Zinc-Carbon
- Other Primary
- Secondary Batteries
- Lead-Acid
- Nickel Metal Hydride
- Rechargeable Lithium
- Nickel-Cadmium
- Other Secondary
V. FUEL CELL MATERIALS
- General
- Demand by Type
- Metals
- Polymers
- Fluoropolymers
- Other Polymers
- Carbon/Graphite
- Ceramics
- Chemicals & Other
- Demand by Function
- Catalysts
- Electrolytes
- Electrodes
- Plates
- Other Functions
- Fuel Storage
- All Other Functions
- Demand by Application
- Proton Exchange Membrane
- Phosphoric Acid
- Solid Oxide
- Alkaline
- Molten Carbonate
- Direct Methanol
- Other
VI. INDUSTRY STRUCTURE
- General
- Market Share
- Manufacturing
- Battery Materials
- Fuel Cell Materials
- Research & Product Development
- Marketing & Distribution
- Acquisitions & Divestitures
- COMPANY PROFILES
- Advanced Energy Technology, see GrafTech International
- Ames Goldsmith Corporation
- AMETEK Incorporated
- Asbury Carbons Incorporated
- Ballard Power Systems Incorporated
- BASF AG
- Bayer AG
- Big River Zinc Corporation, see ZincOx Resources plc
- Bulk Molding Compounds Incorporated
- Cabot Corporation
- Celanese Corporation
- Chemetall GmbH, see Rockwood Holdings Incorporated
- Companhia Vale do Rio Doce
- Corus Group plc, see Tata Group
- CVRD Inco Limited, see Companhia Vale do Rio Doce
- Delta plc
- Doe Run Resources Corporation
- DuPont (EI) de Nemours
- East Penn Manufacturing Company Incorporated
- Energizer Holdings Incorporated
- Energy Conversion Devices Incorporated
- Eramet SA
- Evanite Fiber Corporation, see Hollingsworth & Vose
- Exide Technologies
- Falconbridge Limited, see Xstrata plc
- FMC Corporation
- Gopher Resource Corporation
- GrafTech International Limited
- Gruppo De Nora
- Hammond Group Incorporated
- Hollingsworth & Vose Company
- Horsehead Holding Corporation
- Inco Limited, see Companhia Vale do Rio Doce
- International Metals Reclamation Company, see Companhia Vale do Rio Doce
- Johnson Matthey plc
- Manganese Metal Company Pty Limited, see Delta plc
- Novamet Specialty Products, see Companhia Vale do Rio Doce
- Nyrstar SA, see Umicore Group
- OM Group Incorporated
- Ovonic Battery Company, see Energy Conversion Devices
- Ovonic Fuel Cell Company, see Energy Conversion Devices
- PEMEAS GmbH, see BASF AG
- Rockwood Holdings Incorporated
- RSR Corporation
- Sanders Lead Company Incorporated
- Starck (HC) GmbH & Company KG
- Superior Graphite Company
- Tata Group
- 3M Company
- Ticona, see Celanese Corporation
- Tronox Incorporated
- Umicore Group
- Xstrata plc
- ZincOx Resources plc
LIST OF TABLES
SECTION I -- EXECUTIVE SUMMARY
SECTION II -- MARKET ENVIRONMENT
- 1 Economic Indicators
- 2 Durable Goods Shipments
- 3 Battery Supply & Demand
- 4 Primary Battery Supply & Demand
- 5 Secondary Battery Supply & Demand
- 6 Fuel Cell Shipments by Type
- 7 Nanomaterials Demand in Batteries & Fuel Cells
SECTION III -- BATTERY & FUEL CELL MATERIALS OVERVIEW
- 1 Battery & Fuel Cell Materials Demand by Type
- 2 Battery & Fuel Cell Materials Demand by Function
- 3 Battery & Fuel Cell Materials Demand by Application
SECTION IV -- BATTERY MATERIALS
- 1 Battery Materials Demand by Type
- 2 Metals Demand in Batteries
- 3 Lead Demand in Batteries
- 4 Steel Demand in Batteries
- 5 Zinc Demand in Batteries
- 6 Other Metals Demand in Batteries
- 7 Chemicals Demand in Batteries
- 8 Metallic Chemicals Demand in Batteries
- 9 Other Chemicals Demand in Batteries
- 10 Polymers Demand in Batteries
- 11 Carbon/Graphite Demand in Batteries
- 12 Other Materials Demand in Batteries
- 13 Battery Materials Demand by Function
- 14 Battery Active Materials Demand
- 15 Battery Current Collector Materials Demand
- 16 Battery Container Materials Demand
- 17 Battery Performance Additive Materials Demand
- 18 Battery Separator Materials Demand
- 19 Battery Electrolyte Materials Demand
- 20 Battery Materials Demand for Other Functions
- 21 Battery Materials Demand by Application
- 22 Primary Battery Materials Demand
- 23 Alkaline Battery Materials Demand
- 24 Primary Lithium Battery Materials Demand
- 25 Zinc-Air Battery Materials Demand
- 26 Zinc-Carbon Battery Materials Demand
- 27 Other Primary Battery Materials Demand
- 28 Secondary Battery Materials Demand
- 29 Lead-Acid Battery Materials Demand
- 30 Metals Demand in Lead-Acid Batteries
- 31 Chemicals Demand in Lead-Acid Batteries
- 32 Polymers Demand in Lead-Acid Batteries
- 33 Other Materials Demand in Lead-Acid Batteries
- 34 Nickel Metal Hydride Battery Materials Demand
- 35 Rechargeable Lithium Battery Materials Demand
- 36 Nickel-Cadmium Battery Materials Demand
- 37 Other Secondary Battery Materials Demand
SECTION V -- FUEL CELL MATERIALS
- 1 Fuel Cell Materials Demand by Type
- 2 Metals Demand in Fuel Cells
- 3 Polymers Demand in Fuel Cells
- 4 Carbon/Graphite Demand in Fuel Cells
- 5 Ceramics Demand in Fuel Cells
- 6 Chemicals & Other Materials Demand in Fuel Cells
- 7 Fuel Cell Materials Demand by Function
- 8 Fuel Cell Catalyst Materials Demand
- 9 Fuel Cell Electrolyte Materials Demand
- 10 Fuel Cell Electrode Materials Demand
- 11 Fuel Cell Plate Materials Demand
- 12 Fuel Cell Materials Demand for Other Functions
- 13 Fuel Cell Materials Demand by Application
SECTION VI -- INDUSTRY STRUCTURE
- 1 US Battery & Fuel Cell Materials Sales by Company, 2006
- 2 Selected Cooperative Agreements
- 3 Selected Acquisitions & Divestitures
LIST OF CHARTS
SECTION II -- MARKET ENVIRONMENT
- 1 Basic Battery Construction
- 2 Basic Fuel Cell Construction
SECTION III -- BATTERY & FUEL CELL MATERIALS OVERVIEW
- 1 Battery & Fuel Cell Materials Demand by Type, 2006
- 2 Battery & Fuel Cell Materials Demand by Function, 2006
- 3 Battery & Fuel Cell Materials Demand by Application, 1996-2016
SECTION IV -- BATTERY MATERIALS
- 1 Battery Materials Demand by Type, 2006
- 2 Battery Materials Demand by Function, 2006
- 3 Battery Materials Demand by Application, 2006
SECTION V -- FUEL CELL MATERIALS
- 1 Fuel Cell Materials Demand by Type, 2006
- 2 Fuel Cell Materials Demand by Function, 2006
- 3 Fuel Cell Materials Demand by Application, 2006
SECTION VI -- INDUSTRY STRUCTURE
- 1 US Battery & Fuel Cell Materials Market Share, 2006
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