Abstract
Smooth Upgrade of Legacy Systems to Newer Distributed Control Systems Assists Growth
Conventional legacy systems, despite being manufactured without alarm management and other latest technologies seen in distributed control system (DCS), function satisfactorily even beyond their lifetime and decrease the scope for upgrading. Therefore, to capture global markets, DCS manufacturers need to adopt different strategies to upgrade the conventional legacy systems. DCS vendors must also overcome the obstacles arising from the use of old, mechanical components in the legacy systems. Further, they can assist in the categorical migration of end users from legacy systems, providing scope for automation vendors to offer customized solutions.
This Frost & Sullivan research service provides an overview of and an outlook for the world DCS markets. The study segments the markets into chemical, pulp and paper, minerals, metals and mining, oil and gas, pharmaceutical, power, food and beverages, water and wastewater, textiles, and cement DCSs. It also provides detailed revenue forecasts for each of the end- user segments along with geographic and market share analyses. This invaluable market information is essential for both large and small market participants seeking to position themselves to gain maximum return on investments.
Increased Use of DCS Helps Companies Overcome Safety and Other Related Risks
Increasing customer knowledge about industrial products along with severe competition has forced companies to automate their controlling and monitoring processes. Implementation of DCSs have helped companies gain in terms of cost reduction, fault tolerance, reliability, capacity utilization, flexibility, reducing safety-related risks, and meeting regulatory requirements.
"These third generation process control systems also bring down process downtime and offer superior quality with a higher return on investment," elaborates the analyst of this research. "DCS are very useful in handling mission-critical applications involving large number of inputs and outputs."
Penetration into New Areas to Drive DCS Markets
Customers looking to achieve operational excellence provide DCS companies with an avenue to enter untapped as well as mature markets. In this scenario, DCS solution providers are trying to offer better process knowledge management capabilities, thus supporting revenue growth. The DCS markets are expected to grow from $9.57 billion in 2004 to $12.43 billion by 2011. In particular, the enterprises in developed economies such as the United States, certain western European nations, and Japan generate additional revenue from their retrofit and service-oriented markets.
"DCS vendors can also enter the food and beverage as well as the water and waste water segments and convince end users of the reduced life cycle costs of their control solutions," suggests the analyst. Vendors should emphasize on the DCSs ability to control process automation at all levels, namely production inputs, output logistics, and field level production management. The DCS must also efficiently integrate with enterprise resource planning (ERP) systems, management executive systems (MES), and field level programmable logic control (PLC) systems and provide a single unified architecture.
Table of Contents
- 1. Executive Summary
- 1. Market Overview
- 1. Executive Overview
- 2. Introduction
- 3. Market and Technology Trends
- 2. Major Research Findings
- 1. World DCS Market - Revenue Forecast
- 2. Market Segment Analysis
- 2. Total DCS Market
- 1. Introduction
- 1. Overview and Definitions
- 2. Primary Challenges
- 3. Secondary Challenges
- 4. Market Engineering Analysis
- 2. Forecasts and Trends
- 1. Revenue Forecasts
- 2. End - User Analysis
- 3. Geographic Analysis
- 4. Demand Analysis
- 3. Competitive Analysis
- 1. Competitive Structure
- 2. Market Share Analysis
- 4. Frost & Sullivan Awards
- 1. Customer Value Leadership Award
- 2. Global Market Leadership Award
- 3. Customer Service Leadership Award
- 4. Vertical Market Leadership Award
- 3. World Oil and Gas DCS Market
- 1. Market Overview
- 1. Introduction
- 2. Market Drivers
- a. Increasing Demand in Oil and Gas Creates Opportunities for DCS
- b. Transportation Requirements for Oil and Gas Stimulates demand for DC
- c. Need to Maintain Proven Reserves Drive the Growth of DCS
- d. Need for Improved Refining Margins Boosts Investments in Automation
- e. Increasing Need for Safety in Oil Heads Drives Investments in DCS
- 3. Market Restraints
- a. Refineries Settling for Retrofit hinder DCS Growth Downstream
- b. Depleting Oil Resources Curtails Growth of DCS
- c. Increased Investments Upstream Rather than Downstream Curbs DCS Growth
- 2. Total Market Forecasts
- 1. Total Market Revenue Forecasts
- 2. Geographic Analysis
- 3. Market Trends
- 3. Market Shares and Structure
- 1. Competitive Structure
- 2. Market Share Analysis
- 4. World Chemical Industries DCS Market
- 1. Market Overview
- 1. Introduction
- 2. Market Drivers
- a. Increased Automation ROI and Regulatory Requirements Drives the Growth of Automation
- b. Maintenance Needs of the Chemical Industry Boosts Services Growth
- c. Increased Capacity Expansion Spurs DCS Growth
- d. Long-term Growth in Petrochemical Commodities Leads Growth of Automation
- e. Increased Need for Safety Creates Demand for DCS
- 3. Market Restraints
- a. Industry Consolidation Hinders Growth in Automation
- b. Reduced Investments in Developed Countries Curtails Growth of Automation
- c. Threats to Control Systems Checks the Growth of Automation
- 2. Total Market Forecasts
- 1. Total Market Revenue Forecasts
- 2. Geographic Analysis
- 3. Demand Analysis
- 3. Market Shares and Structure
- 1. Competitive Structure
- 2. Market Share Analysis
- 5. World Pharmaceutical DCS Market
- 1. Market Overview
- 1. Introduction
- 2. Market Drivers
- a. Potential Cost of Regulatory Oversight Drives the Need for Automation
- b. The 21 CFR part 11 Compliance and the Bio terrorism Preparedness Act Creates the Need for Automation
- c. Increasing Acceptance of Process Analytical Technology as a Key to Business Growth Favors Automation
- d. The Increased Automation ROI Encourages Adoption of DCS
- e. Validation Requirements Boost Services Growth
- 3. Market Restraints
- a. The Regulatory Oversight Hinders Growth of Automation
- b. Investments on Hold due to Price Regulations Curbs Growth of Automation
- c. Security Concerns on Using Automated Control checks DCS Growth
- 2. Total Market Forecasts
- 1. Total Market Revenue Forecasts
- 2. Geographic Analysis
- 3. Key Success Factors
- 3. Market Shares and Structure
- 1. Competitive Structure
- 2. Market Share Analysis
- 6. World Pulp and Paper DCS Market
- 1. Market Overview
- 1. Introduction
- 2. Market Drivers
- a. Increasing Demand for Printing, Writing,and Tissue papers Propels New Projects
- b. Capacity Expansion in Developing Countries Creates Opportunities for DCS Vendors
- c. Aging Installed Bases Drives the Retrofit Market
- d. Increased Automation Return on Investment(ROI) Encourages Adoption of new DCS
- 3. Market Restraints
- a. Environmental Regulations and Shortage of Natural resources Restrict New plants
- b. Extended Life Time of Installed Machines Curbs New Installations
- c. Lack of New Plants in Developed Economies Hinders DCS Growth
- 2. Total Market Forecast
- 1. Total Market Revenue Forecast
- 2. Geographic Analysis
- 3. Demand Analysis
- 3. Market Shares and Structure
- 1. Competitive Structure
- 2. Market Share Analysis
- 7. World Power DCS Market
- 1. Market Overview
- 1. Introduction
- 2. Market Drivers
- a. Increasing Requirement of Power Propels New Projects in Developing Countries like China and India
- b. Replacement Needs Incentivize Retrofit and Services Market
- c. Increased Concern of Environmental Protection Agency (EPA) Regulations Boost Growth for Automation Systems
- d. Installation of New Power Plants and the Growth of Alternative Fuels Stimulate Market Growth
- 3. Market Restraints
- a. Lack of New Projects in North America and Western Europe Markets Hinders DCS Growth
- b. Inadequacy of Financial Resources Deters Investment
- c. Increasing Cost of Oil Restrains Investment in Power Projects
- d. Intangible Return on Automation Curbs Growth in Developing Countries
- 2. Total Market Forecasts
- 1. Total Market Revenue Forecasts
- 2. Geographic analysis
- 3. Demand Analysis
- 3. Market Shares and Structure
- 1. Competitive Structure
- 2. Market Share Analysis
- 8. World Metals and Mining DCS Market
- 1. Market Overview
- 1. Introduction
- 2. Market Drivers
- a. Asset Management Needs of the Metals Industry Encourage Adoption of Automation
- b. The complexity of Manufacturing Metals Drives the Growth of Distributed Control Systems
- c. Increased Investments in Developing Countries Create Opportunities for Automation
- d. Increasing Need to Stay Cost Competitive Drives the Growth of DCS
- 3. Market Restraints
- a. The Price of Metals Depending on the Commodity Prices Worldwide Acts as a Restraint for Investments
- b. Lot of Closures in United States With No Investments Hinders DCS Growth in North America
- c. Mature State of the Infrastructure in Developed countries Hinders DCS growth
- 2. Total Market Forecast
- 1. Total Market Revenue Forecast
- 2. Geographic Analysis
- 3. Market Trends
- 3. Market Shares and Structure
- 1. Competitive Structure
- 2. Market Share Analysis
- 9. World DCS Market In Other Industries
- 1. Market Overview
- 1. Introduction
- 2. Market Drivers
- a. The Regulatory Requirements and the Increasing Importance of Packaged Food Creates Demand for Automation
- b. Increasing Demand for Cement Stimulates Opportunities for New Projects
- c. Aging Systems Requiring Retrofit Boosts the Growth of DCS
- d. Requirement of Waste Water Treatment and Remote Monitoring Systems Drives Growth in Water Segment
- e. Increased Need for Safety Creates Demand for DCS
- 3. Market Restraints
- a. Mature Markets in Developed Economies Hinders Growth
- b. Inadequacy of Financial Resources Deters Investment
- c. Intangible Return on Automation Restrains Growth in Developing Countries
- 2. Total Market Forecasts
- 1. Total Market Revenue Forecasts
- 2. Geographic Analysis
- 3. Market and Technology trends
- 10. Appendix
- 1. Decision Support Database Tables
- 1. Crude Oil Production
- 2. Chlorine Production
- 3. Total Healthcare Expenditure
- 4. Paper and Paper Board Production
- 5. Electricity Generation
- 6. Coal Production
- 7. Iron Ore Production
- 8. Steel Production
- 9. Processed Food Production
- 10. Cotton Lint Production
- 11. Hydraulic Cement Production
List Of Figures
Chapter 2
- Total DCS Market: Impact of Top Industry Challenges (World), 2005-2011
- Total DCS Market: Revenue Forecasts (World), 2001-2011
- Total DCS Market: Percent of Revenues by End User (World), 2001-2011
- Total DCS Market: Percent of Revenues by Geographic Region (World), 2001-2011
- Total DCS Market: Competitive Structure (World), 2004
- Total DCS Market: Company Market Share by Revenues (World), 2004
Chapter 3
- Total Oil and Gas DCS Market: Revenue Drivers Ranked in Order of Impact (World), 2005-2011
- Total Oil and Gas DCS Market: Revenue Restraints Ranked in Order of Impact (World), 2005-2011
- Total Oil and Gas DCS Market: Revenue Forecasts (World) 2001-2011
- Total Oil and Gas DCS Market: Percent of Revenues by Geographic Region (World), 2001-2011
- Total Oil and Gas DCS Market: Company Market Share by Revenues (World), 2004
Chapter 4
- Total Chemicals DCS Market: Market Drivers Ranked in Order of Impact (World), 2005-2011
- Total Chemicals DCS Market: Market Restraints Ranked in Order of Impact (World), 2005-2011
- Total Chemicals DCS Market: Revenue Forecasts (World), 2001-2011
- Total Chemicals DCS Market: Percent of Revenues by Geographic Region (World), 2001-2011
- Total Chemicals DCS Market: Company Market Share by Revenues (World), 2004
Chapter 5
- Total Pharmaceuticals DCS Market: Market Drivers Ranked in Order of Impact (World), 2005-2011
- Total Pharmaceuticals DCS Market: Market Restraints Ranked in Order of Impact (World), 2005-2011
- Total Pharmaceuticals DCS Market: Revenue Forecasts (World), 2001-2011
- Total Pharmaceuticals DCS Market: Percent of Revenues by Geographic Region (World) 2001-2011
- Total Pharmaceuticals DCS Market: Company Market Share by Revenues (World), 2004
Chapter 6
- Total Pulp and Paper DCS Market: Market Drivers Ranked in Order of Impact (World), 2005-2011
- Total Pulp and Paper DCS Market: Market Restraints Ranked in Order of Impact (World), 2005-2011
- Total Pulp and Paper DCS Market: Revenue Forecasts (World), 2001-2011
- Total Pulp and Paper DCS Market: Percent of Revenues by Geographic Region (World), 2001-2011
- Total Pulp and Paper DCS Market: Company Market Share by Revenues (World), 2004
Chapter 7
- Total Power DCS Market: Market Drivers Ranked in Order of Impact (World) 2005-2011
- Total Power DCS Market: Market Restraints Ranked in Order of Impact (World), 2005-2011
- Total Power DCS Market: Revenue Forecasts (World), 2001-2011
- Total Power DCS Market: Percent of Revenues by Geographic Region (World), 2001-2011
- Total Power DCS Market: Company Market Share by Revenues (World), 2004
Chapter 8
- Total Metals and Mining DCS Market: Market Drivers Ranked in Order of Impact (world), 2005-2011
- Total Metals and Mining DCS Market: Market Restraints Ranked in Order of Impact (World), 2005-2011
- Total Metals and Mining DCS Market: Revenue Forecasts (World), 2001-2011
- Total Metals and Mining DCS Market: Percent of Revenues by Geographic Region (World), 2001-2011
- Total Metals and Mining DCS Market: Company Market Share by Revenues (World), 2004
Chapter 9
- Total Others DCS Market: Market Drivers Ranked in Order of Impact (World), 2005-2011
- Total Others DCS Market: Market Restraints Ranked in Order of Impact (World), 2005-2011
- Total Others DCS Market: Revenue Forecasts (World), 2001-2011
- Total Others DCS Market: Percent of Revenues by Geographic Region (World), 2001-2011